Qhov koj them tiag tiag rau hauv Robotic Vuam Cell
Tus nqi ntawm tus neeg hlau nws tus kheej tsuas yog ib txheej ntawm robotic vuam cell nqi. Qhov no yog ib qho laj thawj ntawm kev kwv yees thaum ntxov automation tuaj yeem ua yuam kev. Tus neeg yuav khoom tuaj yeem pib nrog tus nqi ntawm cov neeg hlau lossis cov cobot, tom qab ntawd pom tias daim ntawv thov yuav tsum tau siv nyiaj ntau rau kev ua haujlwm, kev txav, kev xav, kev nyab xeeb, engineering, thiab kev xa tawm ua ntej lub xovtooj ntawm tes tuaj yeem tsim cov khoom tsim nyog.
Ib pawg nqi tiag tiag suav nrog ob peb txheej.
Cov Khoom Siv Core
Nyob rau hauv nruab nrab ntawm lub system yog cov neeg hlau los yog cobot, xws li, thiab vuam pob. Cov pob vuam yuav muaj xws li cov khoom siv hluav taws xob, cov khoom siv hluav taws xob, hluav taws xob, hluav taws xob - cov khoom siv tu, thiab cov kev sib txuas uas yuav tsum tau muaj rau kev sib txuas lus ntawm cov vuam tshuab thiab cov neeg hlau tswj.
Cov lus nug yog li ntawd tsis yooj yim, "Yuav ua li cas lub vuam neeg hlau nqi ntau npaum li cas?" Nws yog, "Yuav ua li cas cov cuab yeej yuav tsum tau ua kom tiav cov txheej txheem weld tshwj xeeb kom ntseeg tau?"
Kev Ua Haujlwm thiab Kev Ua Haujlwm Ib Ntu
Cov neeg hlau xav tau kev sib koom ua ke kom tshwm sim hauv qhov chaw uas tuaj yeem ua tau thiab siv tau. Qhov ntawd feem ntau tsim tus nqi rau fixtures, clamps, locators, thiab tej zaum ib tug vuam positioner. Tej yam yooj yim yuav xav tau kev ua haujlwm ncaj nraim. Cov qauv loj, ntau yam -sab weldments, lossis qhov chaw uas yuav tsum tau tig thaum vuam tuaj yeem xav tau cov chaw muaj zog, sib koom ua ke, cov cuab yeej kev cai, lossis ntau cov qauv sib dhos. Tus nqi kho mob kuj tseem yuav nce ntxiv raws li daim ntawv thov xav tau nruj dua qhov chaw tswj lossis yuav tsum ua kom haum rau ntau SKUs.
Kev ruaj ntseg Systems
Ib lub xovtooj ntawm cov neeg hlau ua haujlwm yuav xav tau kev saib xyuas, kev sib txuas qhov rooj, kev tswj kev nyab xeeb, scanners, lub teeb ntaub, laj kab, lossis lwm yam kev tiv thaiv nyob ntawm daim ntawv thov thiab kev ntsuas kev pheej hmoo. Cov neeg hlau sib koom ua ke tuaj yeem hloov pauv kev nyab xeeb architecture, tab sis lawv tsis tshem tawm qhov xav tau kev nyab xeeb engineering. Daim ntawv thov vuam ua tiav tseem suav nrog kev phom sij los ntawm arc, cov khoom kub, cov pa taws, cov cuab yeej, cov khoom txav txav, pinch cov ntsiab lus, thiab muaj peev xwm siab - cov khoom siv peripheral ceev. Kev nyab xeeb nqi yog li ntawd nyob ntawm tag nrho cov xov tooj ntawm tes es tsis yog cov neeg hlau qeb ib leeg.
Engineering thiab kev koom ua ke
Tom qab ntawd lub kaw lus yuav tsum tau hloov mus rau hauv cov txheej txheem tsim khoom ua haujlwm. Qhov no tuaj yeem suav nrog:
mechanical thiab hluav taws xob kev koom ua ke
neeg hlau programming
welding parameter txoj kev loj hlob
fixture engineering
PLC lossis xovtooj - tswj kev ua haujlwm
sensor kev koom ua ke
seam{0}}nrhiav lossis taug qab tshuab
kev sib txuas lus nrog positioners lossis lwm yam khoom siv
validation ntawm ntau lawm sequences
Engineering nqi feem ntau nce nrog ib feem variation, tus xov tooj ntawm welds, tus naj npawb ntawm cov khoom, sensing xav, kev sib koom tes, thiab kev cai interfaces. Ib qho yooj yim repetitive weld ntawm lub qhov dej -tswj ib feem yog qhov txawv ntawm ib daim ntawv thov uas muaj ntau yam khoom tsev neeg, kev hloov pauv, kev sib koom ua ke nyuaj, thiab ntau qhov sib koom tes.
Installation thiab Deployment
Thaum kawg, lub xovtooj ntawm tes yuav tsum tau teeb tsa thiab ua ntau lawm- npaj. Kev xa tawm tuaj yeem suav nrog:
shipping thiab rigging
hluav taws xob lossis hluav taws xob ua haujlwm
kev teeb tsa
kev ua haujlwm
program prove-tawm
thawj - daim validation
kev cob qhia neeg ua haujlwm
programmer lossis technic kev cob qhia
ntau lawm ramp-up
Qhov framing no muaj txiaj ntsig ntau dua li nrhiav tus nqi universal cell. Payload, ncav cuag, tus naj npawb ntawm cov axes, kev hnov lus, positioners, kev ruaj ntseg architecture, kev cai fixtures, thiab kev sib koom ua ke nyuaj tuaj yeem hloov tag nrho cov nqi nruab nrab ntawm ib daim ntawv thov mus rau lwm qhov.
Tus nqi tiag tiag ntawm phau ntawv Vuam
Kev tuav vuam zoo li nyiaj txiag yooj yim vim tias tsis muaj lub xov tooj ntawm tes los yuav khoom. Tab sis phau ntawv welding nqi tsis zoo ib yam li cov welder cov nyiaj hli ib teev. Tus nqi tseeb suav nrog kev ua haujlwm ncaj qha, kev nrhiav neeg ua haujlwm, kev poob ntau lawm, thiab qhov tshwm sim ntawm kev muaj peev xwm ua haujlwm.
Tus nqi zog ncaj qha
Qhov pom tseeb tshaj plaws yog cov nyiaj them poob haujlwm:
nyiaj ua haujlwm + nyiaj pab + nyiaj them poob haujlwm + nyiaj ua haujlwm dhau sijhawm
Yog tias kev tsim khoom xav tau ntau qhov kev hloov pauv lossis sijhawm ua haujlwm dhau sijhawm, tus nqi zoo ntawm txhua lub sijhawm ua haujlwm vuam tuaj yeem muaj txiaj ntsig ntau dua li cov nyiaj ua haujlwm hauv paus. Txawm li cas los xij, txawm tias qhov kev suav no xav tau kev saib xyuas. Sij hawm them thiab arc- ntawm cov sij hawm tsis zoo ib yam. Welders kuj tseem tuaj yeem siv sijhawm los tuav cov khoom, teeb tsa cov khoom siv, hloov cov khoom siv, kev tshuaj xyuas, sib tsoo, tos cov khoom siv, lossis ua tiav lwm cov haujlwm ntau lawm.
Kev Tshawb Fawb Txog Kev Ua Haujlwm thiab Kev Txhim Kho
Cov kws tshaj lij vuam ua haujlwm kuj muaj tus nqi yuav khoom. Recruiting, tshuaj ntsuam, onboarding, tsim nyog, kev cob qhia, thiab coj ib tug tshiab neeg ua hauj lwm kom ruaj khov ntau lawm tag nrho cov khoom siv. Thaum cov kws paub txog kev siv vuam nyuaj nyuaj rau ntiav, txoj haujlwm tsis muaj peev xwm kuj tuaj yeem tsim tus nqi tsis ncaj qha. Qhov teeb meem tsis yog qhov uas tus neeg ua haujlwm yuav tau them; nws yog qhov tsim khoom uas tsis tuaj yeem ua tiav thaum txoj haujlwm tseem tsis muaj. Kev hloov pauv tuaj yeem rov ua cov nuj nqis no.
Tus nqi txheej txheem
Kev tsim khoom siv phau ntawv kuj tseem muaj cov txheej txheem -cov nqi cuam tshuam xws li:
vuam consumables
rov ua dua
seem
kev tshuaj xyuas
sijhawm poob
sib tsoo los yog kho
kev cuam tshuam ntau lawm
variation ntawm tus neeg teb xov tooj los yog hloov
Tsis muaj cov nqi no tshwj xeeb rau kev tuav vuam. Cov hlwb tsis siv neeg kuj tuaj yeem tsim cov khoom seem lossis xav tau rov ua haujlwm dua. Cov lus nug txog nyiaj txiag cuam tshuam yog seb automation puas yuav tsum hloov cov nqi uas twb muaj lawm.
Piv txwv li, yog tias tus txheej txheem neeg hlau ruaj khov txo qhov kev pheej hmoo rov ua dua, qhov kev txo qis tuaj yeem tsim kev txuag nyiaj. Tab sis nws yuav tsis tsim nyog xav tias txhua phau ntawv rov ua haujlwm ploj tom qab automation.
Cov Nqi Siv Hluav Taws Xob txuas ntxiv
Ib lub xovtooj ntawm robotic tsis dhau los yuav luag tus nqi - dawb tom qab kev teeb tsa. Thaum pib tsim khoom, lub kaw lus tsim cov txheej txheem txuas ntxiv ntawm cov nqi teem sijhawm thiab tsis tau npaj rau lub neej.
Cov nqi teem tseg
Cov nuj nqis npaj yuav suav nrog:
tiv thaiv kev txij nkawm
taws teeb thiab tiv tauj -cov khoom siv
liners thiab hnav cov khoom
lubrication lossis kev pabcuam neeg hlau
TCP thiab system calibration
fixture tshuaj xyuas thiab tu
sensor ntxuav thiab tu
thaub qab thiab kev tswj hwm qhov program
teem sijhawm kev txhawb nqa
Engineering thiab khoom-Cov nqi txhawb nqa
Automation kuj tsim kev ua haujlwm engineering txuas ntxiv. Kev kho cov khoom yuav xav tau:
txoj kev hloov
tshiab weld point
kev hloov kho fixture
tshiab nrhiav nta
hloov tshiab tsis muaj
tshiab sensing routines
thawj - daim validation
Kev nthuav qhia SKU tshiab tuaj yeem ua tau zoo los ua qhov kev sib koom ua ke me me. Rau siab -cov chaw sib xyaw, cov sij hawm tsim kho tshiab no tuaj yeem cuam tshuam rau kev lag luam ntawm automation thiab yuav tsum tsis txhob muab zais rau hauv cov nyiaj siv ua haujlwm dav dav thaum ntsuas qhov kev lag luam.
Cov Nqi Tsis Npaj
Kev poob qis uas tsis tau npaj tseg tuaj yeem tsim ntau pawg ntawm kev siv nyiaj. Kev ua tsis tiav yuav suav nrog cov neeg hlau, cov khoom siv vuam, lub teeb, sensor, fixture, maub los, positioner, los yog txhawb nqa cell hardware. Tus nqi kho ncaj qha yog qhov tseem ceeb, tab sis kev tsim khoom ploj tuaj yeem tseem ceeb dua yog tias lub xov tooj ntawm tes yog lub raj mis.
Robotic Vuam VS Manual Vuam - TCO Sib Piv Table
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Qeb Nqi |
Robotic Vuam Cell |
Kev tuav vuam |
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Up- kev nqis peev hauv ntej |
Feem ntau siab dua: neeg hlau / cobot, vuam pob, fixtures, positioners qhov twg yuav tsum tau, kev ruaj ntseg hardware, kev koom ua ke, commissioning thiab kev cob qhia |
Feem ntau qis dua: cov khoom siv vuam, kev ua haujlwm, qhov cua / rho tawm, PPE thiab lwm yam kev tsim kho vaj tse tseem yuav xav tau peev peev. |
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Muab zais ib - lub sijhawm ua haujlwm nqi |
Engineering, programming, fixture development, sensor integration, process validation, operator thiab technical training |
Recruiting, kuaj, welder tsim nyog, onboarding thiab kev cob qhia; Lwm yam cuab yeej lossis chaw teeb tsa chaw ua haujlwm kuj tseem yuav xav tau |
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Rov ua dua tus nqi khiav haujlwm ncaj qha |
Kev tiv thaiv kev txij nkawm, hloov qhov chaw, vuam consumables, calibration, technical support thiab txuas ntxiv engineering qhov twg yuav tsum tau |
Cov nyiaj ua haujlwm, cov txiaj ntsig, cov nyiaj them poob haujlwm, ua haujlwm dhau sijhawm, cov khoom siv vuam thiab kev cob qhia ua haujlwm tsis tu ncua |
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Hloov pauv / khoom iteration nqi |
Nws tuaj yeem yog qhov tseem ceeb thaum SKUs tshiab yuav tsum tau hloov kho, hloov kho cov kev pab cuam, kev txhim kho qhov ntsuas, ntsuas qhov hloov tshiab lossis ua ntej - tsab xov xwm validation; kuj tsis tshua muaj thaum cov tsev neeg cov khoom sib koom cov cuab yeej ruaj khov thiab cov kev pab cuam |
Feem ntau hloov tau yooj yim rau cov kev hloov pauv me me, tab sis kev hloov pauv tseem tuaj yeem xav tau lub sijhawm teeb tsa, cov khoom siv tshiab, cov txheej txheem, kev tsim nyog lossis kev kawm tus neeg ua haujlwm |
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Defect & rework raug |
tuaj yeem qis dua ntawm qhov ruaj khov, rov ua dua daim ntawv thov nrog kev tswj kom haum- nce thiab siv tau; Cov teeb meem tseem tuaj yeem tshwm sim los ntawm kev hloov pauv hloov pauv, teeb meem sensor, khoom siv lossis cov txheej txheem drift |
Nyob ntawm kev txawj ntse welder, qaug zog, haum- nce thiab tswj cov txheej txheem; tus neeg teb xov tooj-rau-tus neeg teb xov tooj thiab hloov pauv- mus rau- kev hloov pauv tuaj yeem ua rau muaj qhov tsis sib xws hauv qee daim ntawv thov |
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Unplanned downtime raug |
Cov khoom siv lossis kev tswj tsis tau tuaj yeem tso tseg kev tsim khoom; Kev cuam tshuam nyiaj txiag yog siab dua thaum lub xov tooj ntawm tes yog ib qho fwj lossis thaum tsis muaj kev txhawb nqa tam sim ntawd |
Kev tsis tuaj kawm ntawv, kev hloov pauv thiab kev txawj ntse -kev ua haujlwm tsis txaus tuaj yeem txo qhov muaj peev xwm; Cov cuab yeej siv ib leeg tsis ua haujlwm kuj tseem tuaj yeem tsim kev poob qis |
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Ntev - lub sij hawm scalability |
Feem ntau zoo rau kev ruaj khov, rov ua dua tshiab nrog kev siv txaus; kev lag luam yuav tsis muaj zog thaum ntim khoom tsawg lossis cov khoom sib txawv yuav tsum tau hloov pauv engineering |
Feem ntau zoo rau cov qauv, qis- ntim ua haujlwm thiab cov rooj sib txoos sib txawv heev; scaling outputs tej zaum yuav xav tau ntxiv welder kws txawj, khoom siv thiab saib xyuas |
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Tus nqi tseem ceeb- tsav tsheb sib txawv |
Qhov sib txawv, batch loj, kev siv, tus naj npawb ntawm SKUs, fixture complexity, sensing xav tau, kev sib koom tes axes, tu cov kev xav tau thiab kev txhawb nqa engineering |
Loaded tus nqi zog, productivity, arc- ntawm qhov piv, ua haujlwm dhau sijhawm, kev hloov pauv, kev nrhiav neeg ua haujlwm nyuaj, kev hloov pauv zoo thiab cov neeg ua haujlwm xav tau |
FAQ
Q: Tag nrho cov nqi tiag tiag yog dab tsi - ntiaj teb tus nqi ntawm tus neeg hlau vuam tshuab?
A: Tag nrho cov nqi teeb tsa suav nrog ntau dua li cov khoom siv kho vajtse / cobot. Nws suav nrog cov khoom siv vuam tseem ceeb, kev ua haujlwm & cov khoom siv kho mob / cov chaw ua haujlwm, cov tshuab kev nyab xeeb, tshuab- hluav taws xob kev sib koom ua ke, programming & txheej txheem engineering, ntawm - qhov chaw teeb tsa, commissioning, ib feem validation thiab kev cob qhia neeg ua haujlwm. Fixture complexity, sensing thiab coordinated axes tsav loj variations ntawm tej yaam num.
Q: Puas yog robotic welding puas tshem tawm rework thiab seem piv rau phau ntawv vuam?
A: Tsis yog. Robotic hlwb tseem tuaj yeem tsim cov khoom seem thiab xav tau rov ua haujlwm dua. Cov neeg hlau txo qis rov ua dua- qhov pheej hmoo tsis raug rau cov txheej txheem ruaj khov, tab sis rov ua dua yuav tsis ploj tag nrho tom qab automation. Kev cia siab tsis zoo- txo cov nyiaj khaws cia yuav tsum suav nrog kev saib xyuas kev lag luam.
Q: Puas yog kev sib koom tes vuam cobots tshem tawm kev nyab xeeb -cov nqi cuam tshuam rau vuam automation?
A: Cobots hloov kev ruaj ntseg architecture tab sis tsis tshem tawm kev nyab xeeb engineering nqi. Vuam ua rau muaj kev phom sij: arc hluav taws xob, kub tawg, pa phem thiab txav cov khoom siv. Txhua daim ntawv thov xav tau kev soj ntsuam kev pheej hmoo; Kev tiv thaiv, scanners lossis lwm yam kev tiv thaiv kuj tseem yuav tsum tau tsis hais txog cov khoom siv cobot.
Q: Dab tsi cuam tshuam rau kev sib koom ua ke & engineering tus nqi rau cov haujlwm vuam robotic?
A: Engineering nqi nce nrog ntau qhov sib txawv, ntau qhov sib txuas ntawm vuam, ntau yam khoom SKUs, yuav tsum tau rau seam-nrhiav/nrhiav sensors, multi-axis kev sib koom tes thiab kev cai PLC/cell interfaces. Yooj yim rov ua dua- cov haujlwm ib feem ua rau lub nra hnyav dua engineering dua li siab - sib xyaw ntau- cov khoom ua haujlwm.
Q: Dab tsi yog arc- ntawm teev thiab vim li cas nws tseem ceeb rau phau ntawv -vuam nqi xam?
A: Arc- ntawm teev txhais tau tias lub sijhawm tiag tiag thaum vuam arc nquag. Welders siv sijhawm them nyiaj tseem ceeb ntawm kev tuav cov khoom, teeb tsa, sib tsoo thiab tos. Siv cov nyiaj them poob haujlwm ib teev nkaus xwb tsis hloov kho rau arc- ntawm qhov piv yuav txo qis qhov tseeb ntawm phau ntawv siv vuam siv.
Xaus
Ntau tus fabricators ua automation peev kev txiav txim siab raws li kev sib piv tus nqi superficial: tus nqi kho vajtse neeg hlau tiv thaiv welder them ib teev. Tiag -kev ua haujlwm hauv ntiaj teb no qhia tau hais tias qhov yooj yim txoj hauv kev no feem ntau xa cov ROI tsis ncaj ncees lawm.
Robotic welding muab kev lag luam zoo tshaj plaws rov qab los nyob rau hauv cov xwm txheej ruaj khov: ib feem ntawm cov geometry, cov khoom ntim txaus, kev tsim cov khoom siv tsis tu ncua, thiab txaus siab rau cov peev nyiaj rau kev sib koom ua ke ua ntej ntxiv rau kev txhawb nqa engineering rau kev hloov khoom. Nws tsis muaj "set-thiab-tsis nco qab" ua haujlwm. Fixture hnav, sensor drift, cov khoom kho dua tshiab thiab cov khoom siv tsis tau npaj ua tsis tiav tag nrho tsim kev ntsuas ntev ntev - cov nqi uas yuav tsum tau suav nrog hauv TCO qauv.
Kev tuav vuam, los ntawm qhov sib txawv, nqa yuav luag tsis muaj peev txheej, tab sis nthuav tawm cov kev cob qhia nyuaj rau -kom- ntsuas qhov kev pheej hmoo nyiaj txiag: txawj- kev ua haujlwm tsis txaus, cov neeg ua haujlwm hloov pauv, hloov pauv- mus rau - hloov pauv qhov zoo sib txawv, thiab tsis muaj peev xwm poob los ntawm txoj haujlwm tsis tiav. Kev tuav vuam tseem muaj txiaj ntsig zoo rau cov qauv qauv, qis- ntim ib qho- tawm thiab cov sib txawv sib txawv heev uas nquag kho thiab kho cov kev pab cuam yuav ua rau automation nce.
Tsis muaj universal "cheaper" tov. Kev ntsuam xyuas nyiaj txiag kom raug yuav tsum tau kos npe rau txhua txheej txheej nqi - peev, kev sib koom ua ke, kev ua haujlwm, iteration, kev poob zoo thiab kev poob qis - tawm tsam koj cov khoom sib xyaw ua ke, batch profile thiab kev ua lag luam hauv zos.
Npaj los siv robotic vuam?
Xa peb koj qhov kev xav tau & ntau lawm kom tau txais cov lus pom zoo ua haujlwm thiab cov lus hais.
